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板帶矯平機(jī)

Strip Leveling Machine

用途 Application

矯平機(jī)用于對帶料厚度，屈服強(qiáng)度不大于δs260Mpa的鋼板或有色金屬板材的矯平。

This machine is used to level steel plate or non-ferrous plate (thickness 0.3~2mm/2~6mm, yield strength ≤s260Mpa)

設(shè)備組成 Equipment composition

矯平機(jī)主要由過料板、矯直裝置、動力裝置、底座等組成。

It is mainly composed of feeding plate、leveling device、base and so on.

飛剪機(jī)

Flying Shear Machine

用途 Application

本飛剪機(jī)組用于將金屬帶料沿橫向進(jìn)行分切，將剪切后的板帶碼齊，堆垛。機(jī)組采用全數(shù)字交流變頻調(diào)速系統(tǒng)，PLC及全液壓控制，單機(jī)調(diào)整與全線自動運行控制全部集中于控制臺上。

The flying shear machine is used to cut the metal belt transversely and place the slitted belts neatly and stack. This machine has all-digital AC variable frequency speed adjust system, PLC and full hydraulic control. There are single-machine adjustment and all-line automatic operation on the control panel.

主要參數(shù) Technical parameters

1.材質(zhì)：錫青銅、白銅、紫銅、黃銅、高銅合金（150Mpa≤σb≤850Mpa   5%≤δ5≤50%）

Material: tin bronze, cupronickel, red copper, brass, high copper alloy（150Mpa≤σb≤850Mpa   5%≤δ5≤50%）

2. 原料規(guī)格 Material specifications：

厚度 Thickness：         0.5～3.5mm

寬度 Width：            300～660mm

內(nèi)徑 ID：                  Φ610mm

外徑 OD：                ≤Φ1800mm

卷重 Roll weight：        ≤10t

3. 成品規(guī)格 Products specifications：

長度 Length：                                         500～3500mm

最大堆垛高度 Max. stacking height：   600mm

最大堆垛重量 Max. stacking weight：  10000kg/垛 stack

4.成品參數(shù) Products parameters：

長度公差 Length tolerance：      ≤±0.7mm

對角線公差 Diagonal tolerance    ≤±1.0mm

平直度 Glancing flatness        ≤3mm

剪切片數(shù) Shear pieces      ≤60 pieces/min (按2.0mm，成品長度500mm 2.0mm，products length 500mm)

5. 機(jī)組工藝方案及參數(shù) Machine technique plan and parameters：

機(jī)組方向                       暫定從左向右 (從操作者面向機(jī)組)

Machine direction    From left to right (the operator faces the machine)

穿帶速度 Threading speed                      15m/min

機(jī)組最大速度 Max. working speed         80m/min

開卷最大張力 Max. uncoiling tension       6.8KN

機(jī)組開卷方式 Uncoiling way               向上 up

液壓系統(tǒng)壓力 Hydraulic system pressure   ≤12Mpa

機(jī)組占地面積 Floor area：         長約 Length 21m，寬約 Width 9m，高約 Height 2.5m

機(jī)組裝機(jī)水平及特點 The installation level and features

1.機(jī)組采用PLC控制，具有工藝過程參數(shù)的設(shè)定、監(jiān)測、顯示、電氣聯(lián)鎖、故障報警等功能。

2.電氣自動化系統(tǒng)有過載保護(hù)、斷路保護(hù)、急停功能等安全保護(hù)措施。

3.開卷機(jī)、牽引矯平機(jī)采用全數(shù)字交流變頻調(diào)速，定尺機(jī)采用變頻電機(jī)控制。

4.機(jī)組采用全數(shù)字交流變頻調(diào)速控制系統(tǒng),電機(jī)維護(hù)簡單方便。

1. The machine adopts PLC control and has the functions of the parameters setting, monitoring, showing, electric interlock, error warning and so on.

2. The electrical automation system has the safety measures such as the overload protection, the circuit break protection, the emergency stop and so on.

3. The uncoiling and the traction leveling machines use all-digital AC variable frequency speed adjustment. The shear gauge is controlled by the variable frequency motor.

4. The machine uses all-digital AC variable frequency speed adjust system. It is easy to maintain the motor.

80mm雙收卷滾剪機(jī)（C80035/ZF型）

80mm Double Winding Slitting Mill（C80035/ZF）

用途 Application

本滾剪機(jī)適用與金屬帶料的縱向剪切工作，并且將分切后的窄條重新卷繞成卷。本機(jī)具有操作方便，切割質(zhì)量高，材料利用率高。

This machine is applied to slit the metal belt longitudinally and wind the slitted strips. This machine is operated easily. It can slit in high quality and has high material utilization rate.

主要技術(shù)參數(shù) Main technical parameters

剪切帶料厚度 Belt slitting thickness           0.03mm~0.35mm

剪切寬度 Slitting width                               Max80mm

原料外徑 Material OD                                  MaxΦ400m

原料卷重量 Material reel weight                  Max50KG

剪切寬度 Slitted strip width：                      Min1mm

刀具尺寸 Blade size                                    Φ25mm×Φ60mm×B

切割速度 Slitting speed                              15mmin（variable frequency speed control）

切割條數(shù) Slitting strips                                 12 strips

剪切精度 Slitting precision                       width ±0.02mm  camber ≤1mm/M

收卷內(nèi)徑 Winding ID：                                Φ80mm

電機(jī) Motor                                                     0.75KW

設(shè)備凈重 Machine net. weight                        900KG

150mm雙收卷滾剪機(jī)（C8005-4/ZF型）

150mm Double Winding Slitting Mill（C8005-4/ZF）

用途 Application

本滾剪機(jī)適用與金屬帶料的縱向剪切工作，并且將分切后的窄條重新卷繞成卷。本機(jī)具有操作方便，切割質(zhì)量高，材料利用率高等優(yōu)點。

This machine is suitable for applied to slit the metal belt longitudinally and wind the slitted strips. This machine is operated easily. It can slit in high quality and has high material utilization rate.

主要技術(shù)參數(shù) Main technical parameters

剪切帶料厚度 Belt slitting thickness                       0.05mm~0.5mm 

剪切寬度 Slitting width                                               Max150mm

原料外徑 Material OD                                                 MaxΦ300mm

原料卷內(nèi)徑 Material ID                                              Φ200mm

原料卷重量 Material reel weight                                 Max300KG

剪切寬度 Slitted strip width                                    Min3mm（0.4mm以下 less 0.4mm）

刀具尺寸 Blade size                                                     Φ40mm×Φ105mm×B

切割速度 Slitting speed                   5~20m/min（變頻調(diào)速 variable frequency speed control）

切割條數(shù) Slitting strips                    12 條 strips（按普碳鋼考核 based on plain carbon steel）

剪切精度 Slitting precision           寬度 width±0.03mm  鐮刀彎 camber≤1mm/M（最小寬度10mm考核 based on Min. width 10mm）

收卷內(nèi)徑 Winding ID                                               Φ120mm

電機(jī) Motor                                                                   1.5KW

300mm雙收卷滾剪機(jī)（C8008-3/ZF型升級版）

300mm Double Winding Slitting Mill（C8008-3/ZF Upgrade）

用途 Application

適用于金屬帶料的縱向剪切工作，并且將分切后的窄條重新卷繞成卷。本機(jī)具有操作方便，切割質(zhì)量高，材料利用率高，切割速度無級可調(diào)等優(yōu)點。

This machine is suitable for applied to slit the metal belt longitudinally and wind the siltted strips. This machine is operated easily. It can slit in high quality and has high material utilization rate.

主要技術(shù)參數(shù) Main technical parameters

剪切帶料厚度 Belt slitting thickness           0.05mm~0.5mm (有色金屬達(dá) non-ferrous metals  0.8mm)

剪切寬度 Slitting width                                     Max305mm

原料外徑 Raw material OD                             MaxΦ800mm

原料卷內(nèi)徑 Raw material ID                       Φ250mm~Φ520mm

原料卷重量 Raw material reel weight                 Max750KG

剪切寬度 Slitted strip width                    Min 3mm（厚度0.4mm以下 thickness is less than 0.4mm）

刀具尺寸 Blade size                               Φ60mm×Φ125mm×B

切割速度 Slitting speed                    60m/min（交流變頻無級調(diào)速 AC variable frequency stepless speed control）

切割條數(shù) Slitting strips        12 條 strips（按普碳鋼考核 based on plain carbon steel）

剪切精度 Slitting precision        寬度 width±0.05mm  鐮刀彎 camber≤1mm/M（最小寬度10mm考核 based on Min. width 10mm）

收卷內(nèi)徑 Take-up ID：                       Φ150mm ；Φ250mm

電機(jī) Motor：                        剪切 slitting 1.5KW；收卷 take-up 2.2KW

設(shè)備凈重 Machine Net. weight ：                 3000KG

450mm雙收卷滾剪機(jī)（新型）

450mm Double Winding Slitting Mill（New）

用途 Application

450mm滾剪機(jī)適用與金屬帶料的縱向剪切工作，并且將分切后的窄條重新卷繞成卷。操作方便，切割質(zhì)量高，材料利用率高，切割速度可調(diào)。

This machine is suitable for applied to slit the metal belt longitudinally and wind the siltted strips. This machine is operated easily. It can slit in high quality and has high material utilization rate.

主要技術(shù)參數(shù) Main technical parameters

剪切帶料厚度 Belt slitting thickness                               0.1mm~1.0mm

剪切寬度 Slitting width                                                     Max450mm

原料外徑 Raw material OD                                               MaxΦ800mm

原料卷內(nèi)徑 Raw material ID                              Φ250mm~Φ510mm (加增徑板 add the diameter increasing plate)

原料卷重量 Raw material reel weight                               Max1000KG

剪切寬度 Slitted strip width                        Min5mm（0.8mm以下 thickness is less than 0.8mm）

刀具尺寸 Blade size                                              Φ80mm×Φ160mm×B 

切割速度 Slitting speed    1                                              0m~60m/min

切割條數(shù) Slitting strips                           12條strips（0.8mm以下考核 based on less than 0.8mm）

剪切精度 Slitting precision                                        寬度 width ±0.05mm 

鐮刀彎 Camber                                                             ≤1mm/M

收卷內(nèi)徑 Take-up ID                      Φ250mm （卷筒可手動漲縮 manual swelling and shrinking）

收卷外徑 Take-up OD                                            Φ700mm （Max）

剪切電機(jī) Motor for slitting                                     AC motor 4KW

收卷電機(jī) Take-up motor：                                     AC motor 5.5KW

設(shè)備凈重 Machine Net. weight                               about4500KG 

設(shè)備尺寸 Machine dimension           長 length 6500mm×寬 width 2500mm×高 height 1800mm

0.8～3.5×670mm縱剪機(jī)組

0.8～3.5×670mm Slitting Unit

機(jī)組簡介 Brief introduction

0.8～3.5×670mm縱剪生產(chǎn)線采用全數(shù)字交流變頻調(diào)速系統(tǒng)，PLC及全液壓控制，對金屬帶料進(jìn)行縱剪后，再按一定的張力卷繞成卷。剪切速度，卷取電流，長度設(shè)定，單機(jī)調(diào)整與全線運行控制全部集中于控制臺上。

0.8～3.5×670mm slitting unit adopts AC motor speed control system, PLC and full-hydraulic control. The machine unit is applied for slitting the metal strip, and then rewinds the strip according to the certain winding tension. The slitting speed, the coiling current, the length setting, the single machine adjustment and automatic running control are all collected in the console.

主要參數(shù) Main parameters

1. 生產(chǎn)材料：     紫銅 框架鐵銅  青黃銅（σb =150～500Mpa、δ5 = 8-25%）

Material     red copper, frame iron and copper, bronze and brass（σb =150～500Mpa、δ5 = 8-25%）

2. 來料規(guī)格 Material specifications

厚度 Thickness         0.8～3.5mm

0.8～2.0mm 硬態(tài) hard state  σb =250～500Mpa δ5 = 8-15%

2.0～3.5mm 軟態(tài) soft state  σb =150～300Mpa δ5 = 10-25%

寬度 Width               200mm～670mm

表面平整度 Surface evenness       ≤1.5mm/mm

料卷內(nèi)徑 The roll ID       Φ500mm、Φ610mm（加增徑板 add the diameter increasing plate）

料卷外徑 The roll OD                      ≤ Φ1500mm

卷重 Weight of the material roll               ≤ 8.5T

3. 產(chǎn)品規(guī)格 Products parameters

厚度 Thickness         0.8～3.5mm

料卷內(nèi)徑 The roll ID     Φ400mm、Φ500mm（加增徑板 add the diameter increasing plate）

料卷外徑 The roll OD         ≤Φ1500mm

卷重Weight of the roll         ≤8T

4. 剪切技術(shù)性能 Slitting technical features

剪切條數(shù)及速度 Slitting strips and speed          0.8～1.5mm    ≤25 條 strips       ≤100m/min

                                                                             1.5～2.0mm    ≤15 條 strips     ≤100m/min

2.0～3.5mm    ≤8 條 strips      ≤60m/min

剪切寬度公差 Width tolerance                          0.8～2.0mm    ≤ ±0.05mm

                                                                          2.0～3.5mm    ≤ ±0.10mm

帶料側(cè)彎 Side bend                                         0.8～2.0mm    ≤1mm/m

                                                                          2.0～3.5mm    ≤1.5mm/m

剪切毛刺 Burr             硬態(tài)≤料厚的4%；軟態(tài)≤料厚的3%

  hard state ≤ 4% thickness；soft state ≤ 3% thickness

最小分切寬度 Min. cutting width                  25mm

帶卷錯層公差 Layer offset tolerance             ≤ ±1mm

帶卷塔形公差 Pyramid tolerance          ≤ ±2mm（帶卷內(nèi)外各5圈除外 except for inside and outside 5 rounds each）

5. 機(jī)組工藝方案及參數(shù) Process parameters of the unit

機(jī)組方向 Unit direction       暫定從左向右 (從操作者面向機(jī)組)

provisional direction is from left to right (the operator faces the unit)

作業(yè)線標(biāo)高 Operation line height        +900 mm

穿帶速度 Threading speed          20m/min

機(jī)組最高速度 Max. speed of the unit      100m/min （based on 600mm）

開卷最大張力 Max. tension of uncoiling      6KN

卷取最大張力 Max. tension of coiling      26KN

剪切工作方式 Way of slitting      主動剪切 Active slitting

機(jī)組開卷方式 Way of uncoiling     上開卷 up

機(jī)組卷取方式 Way of coiling     下卷取 down

機(jī)組占地面積 Floor area      長約21m，寬約9m，高約2.5m

Length about 21m，width about 9m，height about 2.5m

機(jī)組裝機(jī)水平及特點 The installation situation and features

1. 機(jī)組采用PLC控制。開卷機(jī)、牽引橫剪機(jī)、縱剪機(jī)、卷取機(jī)采用全數(shù)字交流變頻調(diào)速。

2. 電氣自動化系統(tǒng)有過載保護(hù)、斷路保護(hù)、急停功能等安全保護(hù)措施。

3. 機(jī)組具有工藝過程參數(shù)和設(shè)備關(guān)鍵參數(shù)的監(jiān)測和報警系統(tǒng)。機(jī)組電氣聯(lián)鎖、故障報警采用PLC控制。

4. 圓盤剪上刀軸提升及活動牌坊移動均采用電機(jī)驅(qū)動，通過調(diào)換組合式隔套,可靈活改變剪切的成品寬度要求。

1. The uncoiler, the traverse cutting machine, the slitting mill and the coiler has the all-digital AC variable frequency speed adjustment. The machine unit adopts PLC control.

2. The electrical automation system has the safety measures such as the overload protection, the circuit break protection, the emergency stop and so on.

3. The machine unit can monitor and display the process parameters and the key equipment parameters. The electric interlock and the error warning uses PLC control.

4. The lifting for circle shears for upper shaft and the active memorial archway are driven by the motor. By exchanging the combined spacer bushes, it can change the width of the slitted products flexibly.

650mm薄帶縱剪機(jī)組

650mm Thin Strip Slitting Machine Unit

1. 用途 Application

本機(jī)組用于將金屬帶料沿縱向進(jìn)行分切，并將分切后的帶料按一定的張力重新卷繞成卷。機(jī)組采用全數(shù)字交流變頻調(diào)速系統(tǒng)，PLC及全液壓控制，單機(jī)調(diào)整與全線自動運行控制全部集中于控制臺上。

The machine unit is applied for slitting the metal strip, and then rewinds the strip according to the certain winding tension. The unit adopts AC motor speed control system. PLC and hydraulic control, the single machine adjustments, and automatic running control are all collected in the console.

2. 主要參數(shù) Main parameters

(1) 材質(zhì)：   不銹鋼、紫銅等（150Mpa≤σb≤850 Mpa，8%≤δ5≤40%）

Material           stainless steel, red copper etc.（150Mpa≤σb≤850 Mpa，8%≤δ5≤40%）

(2) 原料規(guī)格 Material specifications

厚度 Thickness          0.05～0.5mm

寬度 Width         300～650mm

內(nèi)徑 ID         Φ610mm

外徑 OD       ≤Φ1650mm

卷重 Weight of the material roll        ≤8t

(3) 成品規(guī)格 Products specifications

內(nèi)徑 ID        Φ300mm、Φ400mm、Φ500mm

外徑 OD        ≤Φ1650mm

卷重 Weight of the material roll        ≤8t

(4) 成品參數(shù) Products parameters

剪切條數(shù) Slitting strips      ≤30 條 strips

剪切速度 Slitting speed      ≤180m/min

毛刺 Burr                ≤0.02mm; ≤0.03mm

寬度公差 Width tolerance      寬度 width＞100mm   ±0.10mm

寬度 width≤100mm   ±0.05mm

側(cè)彎 Side bend         ≤1mm/m 

錯層公差 Layer offset tolerance      ≤±0.2mm（內(nèi)外各5圈除外 except for inside and outside 5 rounds each）

塔形公差 Pyramid tolerance      ≤±1mm（內(nèi)外各5圈除外 except for inside and outside 5 rounds each）

(5) 機(jī)組工藝方案及參數(shù) Process parameters of the unit

機(jī)組方向 Unit direction       待定(從操作者面向機(jī)組)  To be confirmed (the operator faces the unit)

穿帶速度 Threading speed                             20m/min

機(jī)組最大速度 Max. speed of the unit         180m/min（按Φ610mm以上直徑考核 based on ≥Φ610mm）

卷取最大張力 Max. tension of coiling        6KN

剪切工作方式 Way of slitting                 主動剪切 Active slitting

機(jī)組開卷方式 Way of uncoiling              上開卷 up

機(jī)組卷取方式 Way of coiling                        上卷取 up

液壓系統(tǒng)壓力 Hydraulic system pressure       ≤12Mpa

機(jī)組占地面積 Floor area                長約16.5m，寬約9m，高約2.5m

Length about 16.5m，width about 9m，height about 2.5m

3. 機(jī)組裝機(jī)水平及特點 The installation situation and features

（1）開卷機(jī)、縱剪機(jī)、卷取機(jī)采用全數(shù)字交流變頻調(diào)速，機(jī)組采用PLC控制。

（2）電氣自動化系統(tǒng)有過載保護(hù)、斷路保護(hù)、急停功能等安全保護(hù)措施。

（3）機(jī)組具有工藝過程參數(shù)和設(shè)備關(guān)鍵參數(shù)的監(jiān)測、顯示。機(jī)組電氣聯(lián)鎖、故障報警采用PLC控制。

（4）圓盤剪采用雙偏心結(jié)構(gòu)，手動調(diào)節(jié)偏心量。通過調(diào)換組合式隔套,可靈活改變剪切的成品寬度要求

(1) The uncoiler, the slitting machine and the coiler has the all-digital AC variable frequency speed adjustment and PLC control.

(2) The electrical automation system has the safety measures such as the overload protection, the circuit break protection, the emergency stop and so on.

(3) The machine unit can monitor and display the process parameters and the key equipment parameters. The electric interlock and the error warning uses PLC control.

(4) The circle shear adopts the double eccentric structure, which can adjust the eccentricity manually. By exchanging the combined spacer bushes, it can change the width of the slitted products flexibly.

650mm森吉米爾型二十輥軋機(jī)

650mm Sendzimir 20 Rolls Mill

用途 Application

650mm森吉米爾型二十輥軋機(jī)是在常溫狀態(tài)下，將厚度為Max1.2mm的不銹鋼，經(jīng)若干道次軋制，軋制成各類規(guī)格的具有所需厚度和表面粗糙度的冷軋帶卷。

650mm 20 rolls Sendzimir Cold Mill is used to roll Max. 1.0mm thickness  stainless steel at normal temperature state to the cold rolled strip coils of different thickness and surface roughness.

性能指標(biāo) Technical data

1. 來料規(guī)格 Materials specifications

1）入口重卷段 Entry recoiling parameters

材料 Material SUS200、SUS300不銹鋼 stainless steel

來料狀態(tài) Material state             退火冷軋料 Annealing cold rolled material

寬度 Width                                       450-750mm

厚度 Thickness                                  0.08-1.2mm

卷徑 Coil diameter                Φ508/Φ1000-Φ1800mm (含襯紙 including the lining paper)

卷重 Coil weight                                Max 12600kg

2）軋制段 Rolling part

材料 Material SUS200、SUS300 不銹鋼 stainless steel

來料狀態(tài) Material state               退火冷軋料 Annealing cold rolled material

寬度 Width                                   450-650mm

厚度 Thickness                               0.08-1.2mm

卷徑 Coil diameter                            MaxΦ1800mm (含襯紙 including the lining paper)

卷重 Coil weight                           Max 11000kg

2. 成品規(guī)格 Product specification

1) 軋制段 Rolling part

寬度 Width                                     450-650mm

厚度 Thickness                                 0.05-0.3 mm

卷徑 Coil diameter                          MaxΦ1800mm (含襯紙 including the lining paper)

卷重 Coil weight Max                      11000kg

2）出口重卷段 Outlet recoiling part

寬度 Width                                          450-750mm

厚度 Thickness                                     0.05-0.3 mm

卷徑 Coil diameter                  Φ508/Φ1000-Φ1800mm (含襯紙 including the lining paper)

卷重 Coil weight                                   Max 12600kg

技術(shù)參數(shù) Technical parameters

1. 入口重卷參數(shù) Entry recoiling parameters

高速段 High speed period Max 190m/min       張力范圍 tension range 1.44~14.4KN

低速段 Low speed period Max 110m/min       張力范圍 tension range 2.4~24KN

卷筒 Reel                                                         Φ508×850mm

減速機(jī)速比 Speed ratio of the reducer            16.87/10.12

傳動電機(jī) Driving motor                  DC67KW，0-450-1500r/min, 400V   風(fēng)冷air cooling

2. 左右卷取參數(shù) Parameters of coiling left and right

低速段 Low speed period Max 180m/min      張力范圍 tension range 13.5~135KN

高速段 High speed period Max 300m/min      張力范圍 tension range 6.5~65KN

卷筒 Reel  Φ500x850mm

減速機(jī)速比 Speed ratio of the reducer             10.22/4.92

傳動電機(jī) Driving motor                     DC500KW, 0-362-1200 r/min，440V，水-空冷卻 water-air cooling

3. 軋機(jī)參數(shù) The rolling mill parameters

工作輥直徑 Working roll diameter                        Φ45mm

第一中間輥直徑 The first intermediate roll diameter     Φ71.4mm

第二中間輥直徑 The second intermediate roll diameter          輥子直徑 the roll diameter  Φ127.8mm

背襯輥軸承 The backing roll bearing                               Φ225mm

最大軋制力 Max. roll force                                              2000KN

軋制扭矩 Rolling torque                                                11.5KN·M/5.7KN·M

軋機(jī)開口度 The rolling mill opening                      3.25mm（公稱軋輥直徑時，軋輥直徑減小，開口度增大 when in the normal roll diameter，the roll diameter decreases and the opening increases）

軋制速度 Rolling speed                                                      Max 300m/min

減速機(jī)速比 Speed ratio of the reducer                                    1

軋機(jī)傳動電機(jī) The rolling mil driving motor                   DC500KW, 0-362-1200 r/min，440V，水-空冷卻 water-air cooling

4. 出口重卷參數(shù) Outlet recoiling parameters

速度 Speed                                          190m/min      張力范圍 tension range  1.26~12.6KN

卷筒 Reel                                              Φ508x850mm

減速機(jī)速比 Speed ratio of the reducer                          12.38

傳動電機(jī) Driving motor                              DC49KW，0-450-1500r/min,400V

450mm森吉米爾型二十輥軋機(jī)

450mm Sendzimir 20 Rolls Mill

260mm森吉米爾型二十輥軋機(jī)

260mm Sendzimir 20 Rolls Mill