C738-1/ZF(450/13) 銅大拉連續退火機組
C738-1/ZF(450/13) 13-die Large Diameter Copper Wire Drawing and Annealing Machine
該套設備拉絲主機采用臥式直排串聯式結構,雙電機驅動,實現快速換模。高性能精密斜齒輪傳動,效率高,噪音低。線材和拉絲模的冷卻及潤滑采用浸沒式。連續退火裝置采用二段式電阻退火形式,組合式接觸導電輪,輪圈更換方便。退火電壓自動跟蹤線材速度,線材退火質量高。退火采用蒸汽保護,并自帶水循環冷卻控制,線材延伸率穩定。接觸輪軸采用獨立的風冷系統。主要電氣控制元件采用國際著名品牌。
The drawing main machine adopts horizontal linear tandem type and is driven by double motors, which can realize a quick die-change. The helical gear transmission is efficient with low noise. It uses immerging cooling and lubricating for the wire and drawing die. Continuous annealing device adopts two-stage resistance annealing and built-up type touching conductive wheel. It is easy to change the wheel rim. The annealing voltage tracks the wire drawing speed automatically, which will have high annealing quality. The annealing with steam protection and water circulation cooling control will makes the wire extension ratio steady. The separated air cooling system is applied to the touch wheel axis. The main electric control elements adopt the international famous brand.
1.拉絲主機 Drawing machine
2.退火機 Annealing machine
最大進線直 Max. inlet diameter | Φ8mm |
出線直徑 Outlet diameter | Φ4.5-Φ1.2mm |
最多拉伸次數 Max. drawing steps | 13 |
主電機 Main motor | 250KV DC |
定速輪直徑 Capstan diameter | Φ450mm |
定速輪及退火電機 Capstan and annealing motor | 75KW DC |
設備重量 Weight | 13000KG |
最大退火直徑 Max. annealing diameter | Φ4.5mm |
最小退火直徑 Min. annealing diameter | Φ1.2mm |
最高退火速度 Max. annealing speed | 25m/s |
最大退火電壓 Max. annealing voltage | DC60V |
最大退火電流 Max. annealing current | DC6000A |
最大退火功率 Max. annealing power | 375KW |
接觸輪直徑 Touch wheel diameter | Φ450mm |
退火形式 Annealing way | 二段電阻 two-stage resistance |
3.雙盤收線機 Double reel take-up machine
4.WF800(WF650)立式下線機 Vertical coil assembling apparatus
排線直徑 Traversing diameter | Φ4.5-Φ1.2mm |
收線盤尺寸 Take-up reel size | PND500 PND630 |
收線最高速度 Max. take-up speed | 25m/s |
收線主電機 Take-up motor | 2*30KW DC |
排線控制獨立電機 Traversing controlling independent motor | 0.75KW |
設備重量 Weight | 6500KG |
最大下線直徑 Max. coiling diameter | Φ3.5mm |
最小下線直徑 Min. coiling diameter | Φ1.35mm |
最高下線速度 Max. coiling speed | 25m/s(18m/s) |
收卷筒最大容量 Capacity of the cylinder | 2000Kg(1000Kg) |
收線錐盤直徑 Diameter of the cone disk | Φ800(Φ650) |
電機功率 Motor power | 18.5KW |
設備重量 Weight | 7000Kg(3000Kg) |
5.儲線器 Accumulator
6.軋頭機 Threading machine
適用線徑 Wire diameter | Φ4.5-Φ1.2mm |
儲線長度 Wire length | 5m |
Pneumatic tension: tightening and pressing adjustable
軋輥直徑 Roller diameter | Φ100mm |
軋制最大線徑 Max. wire rolling diameter | Φ10mm |
軋制最小線徑 Min. wire rolling diameter | Φ1mm |
電機 Motor | 5.5kw AC |
C733-16/ZF(450/13)鋁合金(鋁)大拉機
C733-16/ZF(450/13) Aluminum Alloy (Aluminum)Wire Drawing Machine
設備特點 Machine characteristics
1. 采用臥式直排串聯式結構
Adopting straightly horizontal tandem type structure
2.線材和拉絲模的冷卻及潤滑采用浸沒式。雙電機驅動,實現快速換模。
It uses immerging cooling and lubricating for the wire and drawing die. Driven by double motors can realize a quick die-change.
3.高性能精密斜齒輪傳動,效率高,噪音低。主要電氣控制元件采用國際著名品牌。
The helical gear transmission is efficient with low noise. The main electric control elements adopt the international famous brand.
1.拉絲主機 Drawing machine
2.雙盤收線機 Double reel take-up machine
最大進線直徑 Max. inlet diameter | Φ9.5mm |
出線直徑 Outlet diameter | Φ4.5-Φ2.55mm合金鋁線 Aluminum alloy wire Φ4.5-Φ1.7mm普通鋁線 Common aluminum wire |
最多拉伸次數 Max. drawing steps | 11合金鋁線 Aluminum alloy wire 13普通鋁線Common aluminum wire |
主電機 Main motor | 250KV DC |
定速輪直徑 Capstan diameter | Φ450mm |
牽引電機 Traction motor | 75KW DC |
設備重量 Weight | 13000KG |
最高出線速度 Max. outlet speed | 25m/s |
排線直徑 Traversing diameter | Φ4.5-Φ1.7mm |
收線盤尺寸 Take-up reel size | PND500 PND630 |
收線最高速度 Max. take-up speed | 25m/s |
收線主電機 Take-up motor | 2*30KW DC |
排線控制獨立電機 Traversing controlling independent motor | 0.75KW |
設備重量 Weight | 6500KG |
3.WF800(WF750)立式下線機 Vertical coil assembling apparatus
4.儲線器 Accumulator
最大下線直徑 Max. coiling l diameter | Φ4.0mm |
最小下線直徑 Min. coiling l diameter | Φ1.8mm |
收線卷筒直徑 Cylinder diameter | Φ800(Φ750) |
電機功率 Motor power | 18.5KW |
適用線徑 Wire diameter | Φ4.5-Φ1.2mm |
儲線長度 Wire length | 5m |
Pneumatic tension: tightening and pressing adjustable
5.軋頭機 Threading machine
軋輥直徑 Roller diameter | Φ100mm |
軋制最大線徑 Max. wire rolling diameter | Φ10mm |
軋制最小線徑 Min. wire rolling diameter | Φ1mm |
電機 Motor | 5.5kw AC |
C732-4/Z型 全浸式中拉連續退火機組
C732-4/Z Full-immerging Middle Diameter Wire Drawing and Annealing Machine
設備特點:采用全數字控制,收線張力調節由PLC實現自動跟蹤,全線恒張力運行。
Machine characteristics: fully digital control; the take-up tension adjustment tracked by PLC automatically; all line running with constant tension.
進線直徑 inlet diameter φ3.5mm
出線直徑 Outlet diameter φ1.6mm-0.4mm
最高機械速度 Max. mechanical speed 32m/s
模具數量 Quantity of the drawing die 17
定速輪直徑 Capstan diameter φ250mmmm
塔輪最大直徑 Max. diameter of the stepped pulley φ250mm
塔輪級數 Steps of the stepped pulley 4級steps
主電機功率 Main motor power 55KW AC
退火線徑 Wire annealing diameter φ1.6mm-0.4mm
退火速度 Annealing speed 32m/s
退火電壓 Annealing voltage DC70V
退火電流 Annealing current DC1500A
退火方式:直流接觸式三角形退火系統,全自動跟蹤控制。
Annealing way: DC contact-type triangle annealing system and fully automatic tracking control.
收線電機 Take-up motor 15KW AC
排線方式:光桿排線或絲杠排線
Traversing way: polish rod traverse or ball-screw traverse
收線盤尺寸 Take-up reel size PND500 PND630
設備重量 Machine weight 11000Kg
鋁合金(鋁)中拉機、小拉機
Fine and Middle Aluminum Alloy (Aluminum) Wire Drawing Machine
設備名稱 Name | 24模鋁合金(鋁)線小拉機 24-die Fine Aluminum Alloy (Aluminum) Wire Drawing Machine | C732-4C/ZF九模鋁合金(鋁)中拉機 C732-4C/ZF 9-die Aluminum Alloy (Aluminum) Drawing Machine |
最大進線直徑 Max. inlet diameter | Φ1.35mm | Φ4.5mm—Φ3.0mm |
出線直徑 Outlet diameter | Φ0.25mm | Φ2.5mm–Φ1.35mm |
最高機械速度 Max. mechanical speed | 1000m/min | 900m/min |
拉絲最多道數 Max. drawing steps | 24 | 9 |
塔輪直徑 The stepped pulley diameter | Φ180mm | Φ280mm |
定速輪直徑 The capstan diameter | Φ180mm | Φ280mm |
潤滑方式 Lubrication mode | 噴淋式 Spray type | 噴淋式 Spray type |
傳動方式 Driving mode | 皮帶傳動 Belt transmission | 齒輪傳動 Gear transmission |
主電機功率 Main machine motor power | 15Kw | 45kw變頻調速 45kw Frequency control |
收線盤規格 Take-up reel specification | PND200 | PND630 PND500 |
控制方式 Control mode | 變頻調速 Frequency control | PLC雙變頻調速 PLC dual-frequency conversion |
多頭連續小拉退火機
Fine Multi Wire Continuous Drawing and Annealing Machine
設備名稱 Name | C322-16/ZF多頭小拉連續退火機 C322-16/ZF Fine Multi Wire Continuous Drawing and Annealing Machine | C322-8/ZF多頭小拉連續退火機 C322-8/ZF Fine Multi Wire Continuous Drawing and Annealing Machine |
進線直徑 Inlet diameter | 16*Max .*Φ2.2mm | 8*Max .*Φ2.2mm |
出線直徑 Outlet diameter | 16*(Φ2.20-Φ0.68)mm | 16*(Φ2.20-Φ0.68)mm |
機械速度 Mechanical speed | Max .1800m/min | Max .1800m/min |
拉絲鼓輪直徑 Drawing wheel diameter | 80mm | 80mm |
定速輪直徑 Capstan diameter | 80mm | 80mm |
眼模數 Die number | 22 | 22 |
機械延伸率 Mechanical elongation | 25%-8% | 25%-8% |
主電機 Main motor | 200KW | 90KW |
定速輪電機 Capstan motor | 75KW | 45KW |
收線電機 Take-up motor | 15KW | 15KW |
退火電流 Annealing current | Max.3500A | Max.2500A |
退火電壓 Annealing voltage | Max.50V | Max.50V |
標準盤尺寸 Standard reel size | PND500 PND630 | PND500 PND630 |
細線拉絲機
Fine Wire Drawing Machine
產品型號 Model | C731-8/ZF 24模雙變頻小拉機 C731-8/ZF 24-die Double Frequency Conversion Thin Wire Drawing Machine | C7304-1/ZF 20雙變頻細拉機 C7304-1/ZF 20-die Double Frequency Conversion Fine Wire Drawing Machine | C73012-1/ZF 20模變頻微拉機 C73012-1/ZF 20 Frequency Conversion Micro Wire Drawing Machine |
最大進線直徑 Max. inlet diameter | φ1.2mm | φ0.04mm-φ0.18mm | φ1.6mm-φ0.18mm |
出線直徑 Outlet diameter | φ0.32-φ0.08mm | φ0.1mm-φ0.05mm | φ0.68mm-φ0.25mm |
最高機械速度 Max. mechanical speed | 2400m/min | 2000m/min | 1200m/min |
拉絲塔輪數量 Number of the drawing stepped pulley | 4 | 4 | 4 |
機械延伸率 Mechanical elongation | 第1-23模15% 1st-23rd die 15% 定徑模8% Sizing die 80% | 第1-19模10% 1st-19th 10% 定徑模10% Sizing die 80% | 10% |
主電機功率 Main motor power | 15KW | 4KW | 2.2KW |
排線電機功率 Traversing motor power | 200W | 200W | 200W |
拉絲模數 Number of drawing dies | 24 | 20 | 20 |
排線方式 Traversing mode | 絲桿排線 Screw rod traversing | 絲桿排線 Screw rod traversing | 絲桿排線 Screw rod traversing |
剎車方式 Brake mode | 電磁 Electromagnetic | 電磁 Electromagnetic | 電磁 Electromagnetic |
收線盤尺寸 Take-up reel size | φ300*φ200mm* φ125mm*250mm | φ230mm*φ165mm* φ125mm*250mm | φ148mm*φ112mm* φ44mm*140mm |
收線盤容量 Take-up reel capacity | 50Kg | 30kg | 6.5kg |
外形尺寸 Overall size | 2440mm*1170mm*1750mm | 1740mm*1320mm* 1900mm | 900mm*800*1470mm |
重量 Weight | 2500Kg | 1900Kg | 1500Kg |
細線拉絲退火機
Thin Wire Drawing and Annealing Machine
產品型號 Model | C731-17/ZF 22模小拉退火機 C731-17/ZF 22-die Thin Wire Drawing and Annealing Machine | C731-16/ZF 24模小拉退火機 C731-16/ZF 24 die Thin Wire Drawing and Annealing Machine | C731-15/ZF 14模小拉退火機 C731-15/ZF 14-die Thin Wire Drawing and Annealing Machine |
進線直徑 Inlet diameter | φ1.2-φ0.8mm | φ1.2-φ0.8mm | φ1.6-φ0.8mm |
出線直徑 Outlet diameter | φ0.4-φ0.1mm | φ0.4-φ0.08mm | φ0.68-φ0.25mm |
最大機械速 Max. mechanical speed | 2400m/min | 2400m/min | 1200m/min |
拉絲模具數量 Number of drawing dies | 22 | 24 | 14 |
拉絲主機功率 Drawing motor power | 11KW | 24KW | 15KW |
退火方式 Annealing mode | 直流三段式 DC three stages | 直流三段式 DC three stages | 直流三段式 DC three stages |
最大退火功率 Max. annealing power | 16KVA | 16KVA | 30KVA |
修正系統 Correction system | 變位檢出自動控制卷取 control take-up automatically | 變位檢出自動控制卷取 control take-up automatically | 變位檢出自動控制卷取 control take-up automatically |
收線盤尺寸 Take-up reel size | φ300 | φ300 | φ300 |
上下盤方式 Reel lifting mode | 頂尖式或膨脹軸式 | 頂尖式或膨脹軸式 | 頂尖式或膨脹軸式 |
排線方式 Traversing mode | 絲杠排線 | 絲杠排線 | 絲杠排線 |
收線功率 Take-up power | 3+0.75Kw | 3+0.75Kw | 5.5+0.75Kw |
收線盤容量 Take-up reel capacity | 50Kg | 50Kg | 100Kg |
制動方式 Braking mode | 電磁剎車 Electromagnetic Brake | 電磁剎車 Electromagnetic Brake | 電磁剎車 Electromagnetic Brake |
外形尺寸 Overall size | 2100*1600*1700mm | 2600*1600*1900mm | 2600*1600*1900mm |
重量 Weight | 3000Kg | 3000Kg | 3000Kg |
高速絞線機(束絞機)系列
Series of High Speed Bunching Machines
收線盤尺寸 Take-up reel size | 單線直徑 Single wire diameter | 絞弓最高轉速 Max. rotation speed of the bow | 主電機 Main motor |
400mm | φ0.12-φ0.40mm | 2000m/min | 7.5KW |
500mm | φ0.15-φ0.52mm | 1825 m/min | 11KW |
630mm | φ0.30-φ1.20mm | 1700 m/min | 15KW |
800mm | φ0.30-φ1.20mm | 1200 m/min | 22KW |
L65554型退火鍍錫機
L65554 Annealing and Tinning Machine
產品型號 Model | L65545-40H-32 | L65545-40H-6.8 | L65554-40H-6.8-2 | L65554-40-8 |
適用線材 Suitable wire material | 裸銅線/銅包鋁線 Bare copper wire/ Copper-clad aluminum wire | 裸銅線 Bare copper wire | 裸銅線 Bare copper wire | 裸銅線/銅包鋁線 Bare copper wire/ Copper-clad aluminum wire |
生產頭數 Wire number | 40 | 40 | 40 | 40 |
生產線徑(mm) Wire diameter | φ0.10-φ0.32 | φ0.10-φ0.68 | φ0.10-φ0.68 | φ0.40-φ0.80 |
放線方式 Pay-off mode | 毛刷阻力放線 Brush resistance paying off | 毛刷阻力放線 Brush resistance paying off | 毛刷阻力放線 Brush resistance paying off | 毛刷阻力放線 Brush resistance paying off |
最高機械速度 Max. mechanical speed | 300m/min | 300m/min | 300m/min | 300m/min |
引取方式 Leading mode | 單引或雙引 Single or double | 單引或雙引 Single or double | 單引或雙引 Single or double | 單引或雙引 Single or double |
鍍錫方式 Tinning mode | 單爐或雙爐 Single oven or double oven | 單爐或雙爐 Single oven or double oven | 單爐或雙爐 Single oven or double oven | 單爐或雙爐 Single oven or double oven |
退火方式 Annealing mode | 管式退火 Tube annealing | 管式退火 Tube annealing | 管式退火 Tube annealing | 管式退火 Tube annealing |
放線盤尺寸 Pay-off reel size | Max.40mm | Max.40mm | Max.40mm | Max.40mm |
收線方式 Take-up mode | 單盤或雙盤 Single reel or double reels | 單盤或雙盤 Single reel or double reels | 單盤或雙盤 Single reel or double reels | 單盤或雙盤 Single reel or double reels |
收線盤尺寸 Take-up reel size | PT3-PT8 | PT3-PT8 | PT3-PT8 | PT3-PT8 |
溫控方式 Temperature control mode | 二區溫控 Two-section temperature control | 三區溫控 Three-section temperature control | 兩邊獨立各三段溫控 Three-stage temperature control separated for each side | 四區溫控 Four-section temperature control |
退火功率 Annealing power | 30.6KW | 47.6KW | 71.2KW | 56.1KW |
錫爐功率 Thin furnace power | 15KW | 15KW | 15KW | 15KW |
烤爐電熱功率 The electrical power of the oven | 10.8KW | 10.8KW | 10.8KW | 10.8KW |
裝機動力功率 Installed power | 7.5kw | 7.5kw | 9kw | 9kw |
總裝機功率 Total installed power | 63.9kw | 82.4kw | 106kw | 90.9kw |
設備外形尺寸(mm) Overall size | 20000*3000 *1500 | 2800*3000 *1500 | 22800*3000 *2200 | 24500*3000 *1500 |
重量 Weight | 3500Kg | 4000Kg | 4300Kg | 45000Kg |